How to Calculate the Correct Compressed Air Pipe Size An air compressor can drastically reduce the time, coordination and stamina that have traditionally been required for a range of manual tasks. Home » Blog » How to Calculate the Correct Compressed Air Pipe Size, { With an air compressor, you can link pneumatic tools to the unit and draw pressurized air for sawing, cutting, shearing, sanding and numerous other applications. Trouble is, these charts can be inconsistent, as some are based on outside diameter measurements, whereas others are based on inner diameter measurements. As long as the pipe is under 100 feet in length, you will only need a half-inch diameter to facilitate the air velocity and pressure required for the following applications: A half-inch pipe of varying length will allow you to paint any surface to perfection with a pneumatic paintbrush, which typically requires between 3 and 11.3 cfm at 90 psi. According to some technicians who work with air compressors, the air velocity within a set of system pipes should range between 20 and 30 feet per second. For almost a century, Quincy Compressor has been the leading innovator in compressed air technology. You can even use a die grinder to carve and stencil hard materials with maximum performance from a half-inch pipe of any length. "description": "An air compressor can drastically reduce the time, coordination and stamina that have traditionally been required for a range of manual tasks. Some of the more intensive metalworking applications require tools that run on higher volumes of airpower. This figure should be based on the minimum requirements specified by the manufacturer. Air compressor service repair and sales in New Jersey, New York, Pennsylvania, Delaware, Connecticut, Virginia, and Maryland areas since 1995. Many of the furnishings and automobiles that you see from day to day have been assembled with pneumatic tools powered by compressors sold in the Quincy catalog. However, these efforts would hardly be effective without sufficient piping. For example, if your system handles 120 psi, the pipe should be expected to carry more air at one percent loss. A shear will require anywhere from 8 to 16 cfm at 90 psi through a half-inch pipe. "name": "Quincy Compressor", The following article covers how to determine what size pipe you need for a compressed air system: For a compressed air system to have a healthy airflow, it’s essential to minimize pressure loss levels. "mainEntityOfPage": { Even if a fastener has rusted into place and has not been unfastened for decades, an air-powered wrench will usually dislodge the screw in a matter of seconds, all with anywhere from 2.5 to 10 cfm at 90 psi with a half-inch pipe. Hard materials call for high-powered tools, but it only takes between 4 and 6 cfm at 90 psi to polish metal, rock and wood when you have a mini die grinder. Unlike manual drills, the air-powered equivalent can drill holes through the hardest woods and surfaces in a split second. Another task that requires high levels of manual exertion is sawing, which can be a physically draining task if done the old fashioned way. For aluminum pipe fittings, the flow charts that correlate to a particular make or size will be included with the product. In cases where air is sent to multiple applications from a low-capacity air compressor, the surge is often followed by a period with no flow. If you perform auto maintenance and repair work, a pneumatic greaser can ease up and facilitate one of the grimiest yet necessary tasks involved with engine upkeep. While it may seem intuitive to correlate pipe diameter with outlet diameter, this can lead to errors within the system, such as drops in pressure and losses in efficiency. To make an accurate determination of the maximum cfm demands of your system, you would need to conduct a study. Instead of nailing one nail at a time, you point the frame nailer along specified points up and down a given board and within seconds can have it nailed at 12 different spots. A mistake that some users make is to simply assume that energy lost due to over-pressurization is merely collateral for the occasional high-pressure application. Website by, (Contact us if your Country is not listed. Unlike regular saws, pneumatic saws can cut through metal as well as wood. Filter pressure drop, air usage and leakage, installation pipework and more. "datePublished": "2020-01-06" With the tool in hand, you can instantly polish metal fixtures, coins and antiques into a newly shined and buffered finish. An air compressor can drastically reduce the time, coordination and stamina that have traditionally been required for a range of manual tasks. }, For each unit length, pressure loss can be cut with smooth bore piping made of copper, aluminum or stainless steel. With as little as 4 cfm at 90 psi and a half-inch pipe, you could use an air-powered greaser gun to neatly and evenly lubricate all the moving metal parts in the engine sinks of cars, vans, trucks and SUVs. Therefore, it is not necessary to change the pipes throughout your facility merely to accommodate instances of momentary use. There are a few different factors that go into how you calculate compressed air consumption, which is based on the volume of air used per unit of time. "name": "Quincy Compressor" Such use is usually accommodated with air storage at the point of use. 42 Industrial Dr, Keyport, NJ 07735. Likewise, 500 feet of piping with a two-inch width would roughly equal 18 gallons of storage. With an air-powered nibbler, you can shape metal sheets into fixtures, frames, ornaments and wall hangings. "@id": "https://www.quincycompressor.com/correct-compressed-air-pipe-size/" With as little as 3 cfm at 90 psi and a half-inch pipe, you could activate a pneumatic chisel and use it to slice metal sheets and also carve shapes out of wood, rock and other hard materials. For the former task, you could have multiple nails fastened into place within seconds with a pneumatic frame nailer, which can run with as little as 2.2 cfm and a half-inch pipe. Regardless of the application at hand, it is important to know what size of piping your compressed air system needs to meet a given set of demands. For example, 500 feet of piping with a one-inch width would roughly equal 18 gallons of storage. Find out how Canfor Southern Pine as improved their operation by switching to Quincy Compressor. "logo": { The required pipe size for an air compressor depends on two factors: the distance of the application and the volume of air being carried to the endpoint. Likewise, if the system only handles 80 PSI, the pipe should be expected to carry lower volumes of air at one percent loss. However, these efforts would hardly be effective without sufficient piping. Instead, consider the placement of an adequate set of pipes in relation to your compressor and air tools. "author": { This tends to be the case in large systems that consist of various legs that each provide air to different machines and tools. Whether you work on cars or appliances, one of the most powerful tools that you could have at your disposal is a pneumatic wrench, which can be used to screw and unscrew fasteners in some of the most hard-to-reach spots. 1-866-468-9814 "image": "https://www.quincycompressor.com/wp-content/uploads/2020/01/1-How-to-Calculate-the-Correct-Compressed-Air-Pipe-Size.jpg", An air-powered metal cutter can do this work with as little as 4 cfm at 90 psi and a half-inch pipe. In the old days, one of the most exhausting manual applications in woodwork and finishing was the task of sanding surfaces. The price that you might pay to upgrade your piping with sufficient measurements could be just a drop in the bucket compared to the price you might pay on an annual basis for wasted energy and lost air power. However, pressure loss could still occur if your piping system contains sharp turns of 90 degrees or more. "@context": "https://schema.org", }, Best of all, the job can be accomplished free of streaks, bubbles and inconsistency. For a pipe to limit the air loss to one psi in a 100 psi system, it needs a wide diameter to carry a specific flow volume across a long extension. Some of the most stubborn tasks involve jammed fasteners that refuse to come undone with reverse motions and regular tools. }. CFM, however, can vary widely and become a source of misunderstanding. "@type": "ImageObject", While it might seem useful to purchase the largest pipes possible, this could be a waste of money for excessive piping. Save a buck today with Quincy Compressor. For example, if your compressor has a peak pressure requirement of 95 psi — this being for an outlier application that commands more pressure than the rest — the minimum operating pressure for your system would be 98 psi, as this would be necessary to accommodate your highest usage level. You need to adjust the numbers according to the pressure of your compressor and the applications at hand. To find the right size of piping for your air compressor, you must take into account the maximum cfm requirements and the minimum operating pressure of your system. If you do more detailed work with metals, one of the handiest tools in your arsenal could be a pneumatic metal nibbler, which you can operate with 4 cfm at 90 psi and a half-inch pipe. You value your time and money, and so do we.

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